18 to 47U Network Server Racks

Processes of Complete 18 to 47U Network Server Racks:

We will complete and deliver the order in an orderly manner according to the drawings and various requirements of 18 to 47U Network Server Rack you provide. Here is the service process we provide, you can learn about it first. You can contact us at any time to experience our service.

Develop a Production Solution Based on the Drawings:

When receiving the drawings of 18 to 47U Network Server Rack provided by the customer, the production department will take action immediately. The technicians will carefully analyze the various parameters in the drawings, such as size, structural complexity, etc. Then, combined with the existing equipment, process and inventory of the factory, a comprehensive evaluation will be conducted to develop the most suitable production plan. This plan covers the specific arrangements from raw material selection to each processing link, and is the blueprint of the entire production process.

Mold Making:

For some special-shaped parts in the rack production, exclusive molds need to be made. Our mold making team selects high-quality mold steel materials according to the design requirements. First, rough processing is carried out, and the approximate shape is cut according to the program on the CNC machine tool. Then fine processing is carried out, including grinding, polishing and other processes to ensure the accuracy of the mold. Each mold must undergo strict quality inspection to ensure the accuracy of its size and the smoothness of its surface, laying the foundation for subsequent production.

Sample Trial Production and Adjustment:

Before formal mass production, sample trial production is first carried out. According to the production plan and mold, the first sample is made. The technicians will conduct a comprehensive inspection of the sample, from the external dimensions to the structural firmness and other aspects. If there are any places that do not meet the design requirements, such as the loose connection of a certain part or the unreasonable structure of a certain position, they will be adjusted in time. The mold may be modified, and the production process parameters may be adjusted until the sample is fully qualified. This process ensures that the final product meets the expected standards.

Quality Control Plan Formulation:

Quality is the lifeline of the product, so we have specially formulated a detailed quality control plan. Before production, the quality standards and testing methods of each link are clarified. For example, when purchasing raw materials, the inspection standards for indicators such as hardness and thickness of steel are stipulated; in the production process, the sampling ratio and full inspection process after each process are set. For different processing technologies, such as cutting and bending, corresponding testing tools and means are prepared to ensure that every component and every process meets the quality requirements.

Scheduling:

Rationally arrange the production plan according to the order quantity and delivery date. The production management department will take into account the production cycle of each process and the use of equipment. For racks such as 18 to 47U Network Server Rack, which require multiple processes to be produced in coordination, the production schedule must be compact and reasonable. For example, first arrange those processes with long production cycles and relying on specific equipment to ensure the smoothness of the entire production process. At the same time, a certain amount of flexible time will be reserved to deal with possible emergencies, such as delayed arrival of raw materials or temporary maintenance of equipment.

Raw Material Procurement:

The quality of raw materials directly affects the quality of the product. We select high-quality steel suppliers who must meet strict quality standards. When purchasing, we will conduct a detailed check of the specifications and materials of the steel. For example, for the cold-rolled steel plate required for the rack frame, we will check whether its thickness tolerance is within the allowable range and whether the hardness of the steel meets the design requirements. At the same time, we will also pay attention to the stability of raw material supply and sign long-term cooperation agreements with suppliers to ensure that production will not be interrupted due to raw material shortages.

Laser Cutting:

Cutting is an important process to divide the raw materials according to the designed size. We use advanced cutting equipment, such as laser cutting machines. This equipment can accurately cut parts of various shapes and sizes. Before cutting, the raw materials will be accurately positioned and fixed to ensure the cutting accuracy. During the cutting process, the cutting speed and power should be controlled to avoid uneven cutting surfaces or overheating deformation. The cut parts will be numbered to facilitate subsequent production and assembly, and a preliminary appearance inspection will be carried out.

Bending:

The bending process is used to shape the cut steel plate parts. Our bending machines are equipped with high-precision molds that can meet the bending needs of different angles and arcs. Before bending, technicians will calculate the bending angle and positioning dimensions according to the design drawings. During the operation, pay attention to the influence of the material and thickness of the plate on the bending effect. For example, thicker plates may require greater pressure and different bending processes. The bent parts should be checked for shape to ensure that they meet the bending angle required by the design.

Stamping:

The stamping process is mainly for some special shapes on the frame or parts with specific functions. We have professional stamping equipment that can perform stamping operations on complex shapes. The design and production of stamping dies are very critical and should be made precisely according to the shape and size of the parts. During the stamping process, the pressure and speed of the stamping should be controlled to prevent damage to the die and defects such as cracks in the parts. The parts after stamping will be strictly inspected for size and quality, and qualified products will continue to the next process.

Welding:

Welding is an important process to connect the various parts together. Our welders have rich experience and professional skills and use welding materials that meet national standards. Before welding, the welding parts will be cleaned and pre-treated to ensure the welding quality. During the welding process, pay attention to the welding current, voltage and welding speed to ensure that the weld is full and uniform, without defects such as pores and slag inclusions. After welding is completed, the weld will be further polished and polished to make its surface smooth.

Surface Treatment:

Surface treatment can not only improve the appearance quality of the frame, but also enhance its corrosion resistance. We provide a variety of surface treatment methods, such as painting, electrostatic spraying, etc. Before surface treatment, the parts will be thoroughly cleaned and rust-free. If it is electrostatic spraying, the distance between the spray gun and the component and the speed of spraying should be controlled to ensure uniform coating. When spraying, pay attention to the thickness and quality of the paint, and perform adhesion test after drying. The rack components that have been surface treated have uniform color, smooth surface, and good weather resistance.

Assembly:

The assembly link is the process of combining the processed components into a complete 18 to 47U Network Server Rack. The assembler accurately splices and fixes the components according to the layout requirements of the design drawings. During the assembly process, pay attention to the installation sequence and connection method of each component to ensure the structural stability of the rack. For example, install the frame first, and then gradually install the door panels, rails and other components. After the assembly is completed, the overall structure should be checked, including the dimensional accuracy of the rack and the firmness of the connection of the components.

Packaging & Delivery:

Packaging is to protect the product from damage during transportation. We use professional packaging materials such as foam, cartons and wooden boxes. For vulnerable parts on the rack, such as glass doors, additional protection measures will be taken. When packaging, the rack will be fixed to prevent shaking during transportation. At the same time, the product model, specifications, transportation precautions and other information will be marked on the packaging. Qualified packaging can ensure that the product remains intact during transportation and storage.

Our logistics center streamlines domestic transportation, ensuring faster delivery across China. For international shipping, our consulting center can help you connect with the most suitable freight companies, expediting delivery to your location.

After-sales Service:

We attach great importance to after-sales service. If customers find any problems with the product during use, such as damaged parts or unreasonable assembly, they can contact us at any time. We have a professional after-sales service team and will respond to customer needs as soon as possible. According to the specific circumstances of the problem, we will provide solutions such as remote guidance or door-to-door service. And we will track and feedback the products to continuously improve product quality and service level.