How Your Metal Roof Racks Are Manufactured:
We summarize and sort out the process of providing metal roof racks OEM services to many customers and sort out the following service processes. Whether the order is urgent or large, you can get a satisfactory solution from us. You can directly send us the drawings to get a quote or contact us after learning more.
Get a Deeper Understanding Of Your Requirements:
Every information you provide makes the solution better. We will provide more suggestions from a production perspective to make the final solution more satisfying.
You can provide the following information:
1. Drawings or samples of Metal roof racks:
2. Quantity:
3. Surface treatment:
4. Material and tolerance (if not on the drawing)
5. Performance requirements (if not on the drawing)
6. Delivery method
7. Shipping address
8. Other information you know.
Make Molds:
We can produce all accessories for Metal roof racks. Some special accessories require mold production. For example, injection molded parts, sheet metal connectors, profile extrusion, etc. need to make molds. We have close cooperation with mold manufacturers who can make higher quality molds at more affordable prices.
Make Samples & Testing:
We will complete the production of samples according to the drawings and various performance tests as required. If necessary, we can provide samples for you to test to ensure the consistency of both parties' testing standards. The samples we provide will not be free because the production cost of metal roof racks is very high. However, we will waive the cost of samples in subsequent orders.
Production Scheduling:
After the sample passes the inspection, we will mobilize resources in the supply chain to complete your order faster through an orderly and efficient process.
Cutting:
This is the basic process for producing metal roof racks. We use it to complete blanking to lay the foundation for other processes, or to produce some parts, such as metal letter signs, etc. We will choose the appropriate method from plasma cutting, laser cutting, and gear cutting to complete the cutting of raw materials.
Stamping:
The various materials that have been cut need to be bent, drawn, drawn, and other forming processes to make them into specific shapes. This process requires the use of stamping molds, and the selection of stamping molds needs to be determined based on the number of subsequent orders to save a considerable amount of mold costs.
Machining:
Mechanical processing is mainly used to make some holes and threads that cannot be completed by cutting to facilitate subsequent assembly. It will also play a role in adjusting the tolerance of the edges of some parts.
Welding:
Welding serves as a preliminary assembly, bringing together the components of the metal roof rack before surface treatment. The surface-treated accessories will have a better appearance. Of course, in addition to welding, we can also complete it by riveting and pressing links.
Surface Treatment:
The main processing methods of Metal Roof Racks include overall electrophoresis, powder spraying, and electro-galvanizing after hot-dip galvanizing. At present, most customers prefer the first two. If the Roof Racks are made of aluminum profiles and plates, we can also provide anodizing treatment.
Quality Control:
Our quality control center will inspect raw materials, semi-finished products, and finished products, and ensure that the quality of the order meets your requirements through a reasonable and rigorous inspection process and help shorten the order lead time.
Assembly:
When the above-mentioned components and partial production are completed, we will start the overall assembly. Taking into account the ease of transportation and assembly, you can better determine which parts of the product are assembled before leaving the factory for customer convenience.
Packaging:
We support packaging material, size, and appearance customization services. This service has a certain quantity limit. This limitation mainly takes into account the costs of printing and typesetting, paper shell cutting templates, etc. You can consider the difference in unit price between customizing just one gift box and customizing 10,000 gift boxes.
Delivery:
Our logistics team can transport the goods to the agreed location promptly, and the freight consulting team can help you find some freight company resources to make better choices for you.
After-sales Service:
After-sales service is one of the characteristics of HULK Metal. Any quality issues will be resolved effectively. The end of this order also represents the beginning of the next order. Our service team will provide you with lifelong service.