Providing Quality Heavy Duty Roof Racks OEM Services

How We Manufacture Heavy Duty Roof Racks:

We will formulate solutions after an in-depth understanding of your needs, produce samples, schedule production, mobilize resources to start production, insert quality inspections, package upon completion, and finally deliver the order. Below is a detailed description of this process. Kindly contact us to start your order.

Get a Deeper Understanding Of Your Requirements:

This will be a very important link. Because we need to confirm a variety of information with you to provide solutions that can save more costs. Our sales managers will develop a deep understanding of your needs and incorporate them into a solution. Before doing so, you can provide the following information that you know.

You can provide the following information:

1. Drawings or samples of Heavy duty roof racks:

2. Quantity:

3. Surface treatment:

4. Material (if not on the drawing)

5. Delivery method

6. Packaging

7. And others you know.

Make Molds:

Some components of Heavy duty roof racks require the use of molds, such as injection molded parts, sheet metal connectors, etc. We have a mold manufacturing factory with close cooperation, and the cost will be better controlled. The mold-making process also involves processes such as sample production and mold debugging.

Make Samples & Testing:

We will trial-produce samples before mass production and complete comprehensive testing of samples as required. We can send a sample for you to test. This process is to unify testing standards. The sample fee will be deducted from your subsequent orders. This means you get a free sample. If you think this method is very cumbersome, we also support SGS, TUV, and other paid certifications. Videos of the entire inspection process can be provided. You can also participate via video call.

Production Scheduling:

After the sample test passes, we will arrange the procurement of raw materials, and production, and formulate a quality inspection sampling test plan, etc. Based on the lead time, we coordinate production equipment, workers, and other factory resources to complete the order on time.

Cutting:

CNC laser cutting machines will be used to complete the production of some cut parts and blanking of other parts. Its cutting efficiency is higher, the cutting seams are thinner, and the cutting seams are more uniform. Using it can save materials, subsequent CNC machining steps, and labor costs, and improve efficiency.

Stamping:

We have more than 20 punch machines of 500 tons, 315 tons, 110 tons, 65 tons, and other capacities. Choosing the right stamping dies and punching machines for your heavy duty roof racks can save a lot of costs. Our engineers can do this.

Machining:

Machining is mainly used to add threads and trim edge burrs to heavy duty roof racks. Our tapping equipment can process more than 10 thread holes at the same time.

Welding:

Welding serves as a preliminary assembly, bringing together the components of the heavy duty roof rack before surface treatment. The surface-treated accessories will have a better appearance. Of course, in addition to welding, we can also complete it by riveting and pressing links.

Surface Treatment:

We have our own powder coating center and closely cooperate with galvanizing, electrophoresis, anodizing, and other surface treatment factories. Complete higher-quality surface treatment according to your requirements for surface treatment thickness, precision, wear resistance, and other properties.

Quality Control:

Quality control will start from raw materials. We will test the physical and chemical properties of the raw materials and ensure they are qualified before putting them into production for the order. During production, we will also develop strict sampling inspection plans to ensure that the quality of each order can reach high quality.

Assembly:

When the above-mentioned components and partial production are completed, we will start the overall assembly. Taking into account the ease of transportation and assembly, you can better determine which parts of the product are assembled before leaving the factory for customer convenience.

Packaging:

We support customized services in terms of packaging material, thickness, appearance, etc. We can get better prices from packaging and printing factories with close cooperation. But this requires you to purchase a sufficient quantity.

Delivery:

The order will be fulfilled within the requested time. The self-owned logistics center can realize rapid transshipment from the factory to the destination port. Our freight consultation center can help you find a more suitable freight company. The goods will be delivered to you faster.

After-sales Service:

The end of each order means the beginning of the next order. We will provide good after-sales service for each order, be responsible for the quality of each product, and actively solve every after-sales problem. Please feel free to place your order with us.