How We Manufacture Your Orders:
Pickup truck roll bar can be made of iron pipe, carbon steel pipe, stainless steel pipe, aluminum profile, etc. It is cut, bent, and welded to complete the large frame assembly. Some parts will be covered with rubber, silicone, or plastic before assembly to prevent slipping and protect users. We briefly describe the production process that may be used below. You can contact us to visit the factory and get a more satisfactory solution.
Get a Deeper Understanding Of Your Requirements:
Our sales manager will lead the service team to communicate with you in-depth to fully understand your needs and develop a perfect solution. Before that, you can tell us the following information in advance so that we can make some preparations in advance.
1. Drawings or samples of pickup truck roll bar.
2. Quantity, material, surface treatment.
3. Packaging
4. Delivery method and cycle.
5. Other information you know.
Make Molds:
Before the order begins, we will design the bending mold according to the drawing. We have close cooperation with the mold manufacturer and can get the mold with a longer service life at a lower price.
Make Samples & Testing:
We will pre-run the production process and produce samples before mass production. In this process, we will make continuous adjustments to achieve both high-quality pickup truck roll bars and more cost savings. Samples can be sent to you for testing.
Quality Control:
When producing samples, we will simultaneously formulate a complete quality inspection plan, and clarify the sampling criteria, inspection content, and inspection standards. We have an advanced quality control center that can help you test the mechanical properties such as tensile strength, impact resistance, torsion resistance, shear resistance, and chemical properties such as oxidation resistance and corrosion resistance.
Production Scheduling:
After the samples pass the test, we will complete your order faster by rationally mobilizing the factory's equipment, personnel, and other resources.
Cutting:
We have 4 fully automatic laser-cutting machines that can quickly cut plates, pipes, and profiles with a thickness of less than 30mm. We can complete the cutting efficiently and prepare for the next process.
Stamping:
We have a 500-ton capacity punch press that can quickly complete complex sheet metal parts using continuous dies. For simple stamping parts, we can use a 60-ton to 110-ton capacity punch press with compound dies and single-pass dies. We also have a new bending machine to complete the production of pipe parts.
Machining:
We use advanced tapping machines, CNC machining centers, and polishing machines to complete the processing of pickup truck roll bar holes and threads.
Welding:
We have advanced resistance welding machines, argon arc welding machines, and laser welding machines. Experienced welding masters can use fish-scale welding, spot welding, pull welding, and other welding techniques to complete the welding of parts. For large-volume orders, we can use welding robots to build welding production lines. We have ultrasonic flaw detectors and magnetic particle flaw detectors to detect welding quality.
Surface Treatment:
We have a fully automatic powder coating line that can complete high-quality powder coating. We have close cooperation with hot-dip galvanizing, electro-galvanizing, electrophoresis, and other surface treatment factories. Through us, you can enjoy higher-quality surface treatment services at better prices.
Assembly:
After completing the production and procurement of all accessories, our assembly line will efficiently complete the assembly of the pickup truck roll bar.
Packaging:
We select high-quality fillers to protect the surface treatment according to requirements. For outer packaging, we provide corrugated box packaging. Or bulk packaging.
Delivery:
We have a professional logistics center and an international freight consulting center. We can deliver the goods to the designated location quickly and safely and help you find a more suitable freight company.
After-sales Service:
The end of an order also means the beginning of the next order. Only by providing high-quality products and serving every customer well can we bring in a steady stream of orders. We have a perfect service team to help you solve various problems. Kindly contact us to get a more satisfactory solution.