Provide Better Universal Roof Rack Crossbars OEM Service

How We Manufacture Your Orders:

A universal roof rack crossbar is made up of multiple parts. The production of the parts requires the selection of appropriate processes according to the material and structure. We use laser cutting to cut the plates, profiles, and pipes. We use stamping and bending to produce some links, and injection molding to produce some plastic parts. Welding, riveting, bolting, and crimping are used in the assembly of the finished product.

Get a Deeper Understanding Of Your Requirements:

We will first split the components according to the drawings, and select the appropriate process to complete them according to the characteristics of the components. All components are processed simultaneously, and the order is completed faster. We will develop a complete solution to ensure that the process is in order.

Before this, you can provide this information first so that our sales manager can make a plan and then communicate with you.

1. Drawing of universal roof rack crossbars.

2. Quantity You need.

3. The Delivery Terms You want.

4. Other Information You Know.

Make Molds & Programming:

After the order is confirmed, we will make stamping dies, bending dies, and injection molds. We will also complete the programming of CNC laser cutting machines.

Make Samples & Testing:

We will complete the production of accessories and the assembly of finished products according to the preset process. And complete the testing of various performances of samples according to the set testing process. We can send samples for you to test to ensure the consistency of the testing standards at both ends.

Quality Control:

The quality control center will specify a complete testing process to improve the pass rate of components and finished products. We have advanced and complete testing equipment to complete the testing of various indicators. We will issue a complete quality inspection report. You can rest assured when you place your order with us.

Production Scheduling:

After the samples pass the test, we will start scheduling factories, equipment, and personnel to start the order production. The purchase of raw materials will be determined by the size of the order, whether it is a one-time purchase or batch purchase. Through reasonable production scheduling, orders can be completed faster with less cost.

Cutting:

We use laser cutting to cut sheets, profiles, and tubes and produce some parts. Because laser cutting is one of the most efficient and cost-effective cutting methods. We have four high-performance CNC cutting machines, which can be programmed to cut materials less than 30mm thick more quickly.

Stamping:

We have 2 sets of 500-ton capacity punch presses to use continuous dies to complete the production of complex stamping parts in one go. For connectors with relatively simple processes, we use 60 tons capacity, 110 tons capacity, and 210 tons capacity punch presses with single-pass dies and composite dies to complete. Suitable punch presses and dies can not only improve production efficiency but also reduce production costs.

Machining:

We have advanced CNC machining centers to complete the holes, threads, and preliminary surface processing of components using milling, drilling, tapping, and other processes.

Welding:

We use welding to assemble some simple parts to facilitate overall surface treatment. We will select the more suitable process from laser welding, argon arc welding, resistance welding machine, and other processes according to performance requirements, and then use electric welding, fish scale welding, pull welding, and other techniques to complete. This can not only ensure welding quality but also improve efficiency and reduce costs. We also have magnetic particle inspection and ultrasonic inspection to spot-check welding performance.

Surface Treatment:

We can provide surface treatments such as powder coating, electrophoresis, galvanizing, anodizing, polishing, sandblasting, etc. We will recommend you according to the material of universal roof rack crossbars. You can also make a request and we will do our best to meet it.

Assembly:

We have advanced assembly lines that can assemble components into finished products through riveting, thread fastening, etc.

Packaging:

We can provide customized services for outer packaging materials, inner packaging materials, and packaging appearance.

Delivery:

Our own logistics team can realize the rapid transportation of goods from the factory to the destination. Our freight consulting team can find a more suitable freight company according to your requirements and deliver the goods to you faster.

After-sales Service:

We have formed a perfect service team to help you solve various problems encountered in OEM services. We will also provide quality assurance services for a period of time after the goods are delivered.